Special Capabilities

Design

  • Optimized Program Service (OPS) magnetics design software
  • Pro/ENGINEER 3D Modeling
    • all new designs are modeled and assembled in the computer before drawings are created and specifications sent to the floor
    • allows quick generation of standard construction
    • ask us to e-mail you DXF drawings or a 3D CAD model
  • ANSYS Finite Element Analysis
    • ANSYS/ProE Interface for mechanical and thermal analysis
    • ANSYS/Multiphysics for magnetic and air flow analysis
  • Experienced staff with over 50 years total experience in magnetics design
 Pro/ENGINEER Software

Manufacturing

  • Cellular Manufacturing for higher volume products
  • Edge Winding - Round and Rectangular shaped coils
  • Wire and Foil, Aluminum and Copper windings
  • Transposition equipment
  • Disk Winding
  • Toroidal winding and taping
  • 10 VA to 1000 KVA
  • Dip, Vacuum (VI) and Vacuum-Pressure Impregnation (VPI)
  • Value-added wiring and assembly
  • TEC developed UL approved insulation systems
  • In-house fabricated parts and tooling capability
  • 40,000 square foot air-conditioned facility
  • Water cooled tubular winding
 Multi-Strand Foil Winding
Heat Sink Enclosures

Testing

  • Corona Testing
  • Power Analyzer
  • P J Electronics Surge Tester
  • 192 KVA, 60 Hz AC line power
  • 50 and 400 Hz generators
  • 50,000 volt Hi-Pot
  • Sound Level
  • Toroidal turns tester
  • Thermal testing
  • We conduct free comparative testing of competitors products
 Corona Tester

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